- Manuals
- Brands
- Hammer Manuals
- Control Systems
- HNC 47.82
- Manual
Cnc portal machine
Hide thumbs Also See for HNC 47.82:
- Manual (62 pages)
1
2
Table Of Contents 3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
-
- Contents
- Table of Contents
- Bookmarks
Table of Contents
-
Table of Contents
- 1 Instructions
-
Symbol Legend
-
Contents of the Operating Manual
-
Copyright
-
Liability and Warranty
-
Spare Parts
-
- 2 Security
-
Intended Use
-
Training
-
Making Changes and Modifications to the Machine
-
Responsibilities of the Operator
-
Personnel Requirements
-
Work Safety
-
Personal Protective Equipment
-
Prohibitions
-
Mandatory Safety Equipment
-
Machine Hazards
-
Other Risks
-
Foreseeable Misuses
-
- 3 Declaration of Conformity
- 4 Technology Data
-
Noise Emission
-
- 5 Machine Assembly
-
Overview
-
Machine Data Plate
-
Safety Devices
-
- 6 Transport, Packaging and Storage
-
Safety Instructions
-
Transport
-
Transport Inspection
-
Packaging
-
Storage
-
- 7 Setup and Installation
-
Safety Instructions
-
Remove Transport Locking Devices
-
Setup
-
Electrical Connection
-
Software
-
Connection to External Software
-
- 8 Adjustments and Setting-Up
-
Safety Instructions
-
Tighten the Router Motor in Place
-
Tighten the Router Tool in Place
-
Protective Housing
-
HF-Motor
-
Router Motor FM 1000
-
Dust Extraction
-
- 9 Operation
-
Safety Instructions
-
Operation of the Machine
-
Process Accuracy
-
Workpiece
-
Tools
-
- 10 Maintenance
-
Safety Instructions
-
Maintenance Schedule
-
Grease Trapezoidal Spindles
-
Check/Replace the Drive Belt
-
Check Protective Equipment
-
- 11 Faults
-
Safety Instructions
-
What to Do if a Fault Develops
-
What to Do after Rectifying the Fault
-
- 12 Disposal
- 13 Index
Advertisem*nt
Quick Links
- 1 Setup and Installation
- 2 Software
- Download this manual
HNC 47.82
CNC portal machine
Keep this manual to hand and in good condition for future reference! Please read this operating
manual carefully before using the machine!
Translation of the original operating instructions
Version 1.0
2019-12-18
HNC_01, 1, en_GB
Table ofContents
Advertisem*nt
Table of Contents
Related Manuals for Hammer HNC 47.82
-
Industrial Equipment Hammer HNC 47.82 Manual
Cnc portal machine (62 pages)
Summary of Contents for Hammer HNC 47.82
- Page 1 HNC 47.82 CNC portal machine Keep this manual to hand and in good condition for future reference! Please read this operating manual carefully before using the machine! Translation of the original operating instructions Version 1.0 2019-12-18 HNC_01, 1, en_GB...
- Page 2 Felder KG KR-Felder Straße 1 6060 Hall in Tirol +43 (0) 5223 / 5850 info@felder-group.com www.felder-group.com © 2019...
-
Page 3: Table Of Contents
HNC 47.82 Table of contents Table of contents Instructions ..........5 1.1 Symbol legend. - Page 4 Table of contents Setup and installation........22 7.1 Safety instructions .
-
Page 5: Instructions
HNC 47.82 Instructions Instructions Symbol legend Safety instructions Safety instructions in this manual are indicated with symbols. The safety instruc- tions are introduced by key words which state in words the extent of the hazard. Comply with safety instructions under all circ*mstances, and act with care in order to avoid accidents, personal injury, or material damage. -
Page 6: Copyright
Instructions Copyright This manual should be treated as confidential. It is intended solely for those people who are to woik on or with the machine. All descriptions, texts, drawings, photos and other depictions are protected by copyright and other commercial laws. -
Page 7: Security
HNC 47.82 Security Security At the time of its development and production, the machine was built in accord- ance with prevailing technological regulations and therefore conforms to industry safety standards. However, hazards may arise should the machine be operated by untrained personnel, used improperly or employed for purposes other than those it was designed for. -
Page 8: Responsibilities Of The Operator
Security Responsibilities of the operator This manual must be kept in the immediate vicinity of the machine and be acces- sible at all times to all persons working on or with the machine. The machine may only be operated if it is in proper working order and in safe condition. The gen- eral condition of the machine must be checked and the machine must be inspected for visible defects each time before it is switched on. -
Page 9: Personal Protective Equipment
HNC 47.82 Security Personal protective equipment 2.7.1 Prohibitions When working on or with the machine, the following must be strictly observed: Note Wear a hair net. If the operator has long hair, a hair net needs to be worn. It is prohibited to wear gloves whilst working with the machine. -
Page 10: Other Risks
Security ● Before carrying out any maintenance, cleaning and repair work, switch off the machine and ensure that it can not be accidentally switched on again. ● When carrying out any work on the electrical equipment, ensure that the voltage supply is completely isolated. ●... - Page 11 HNC 47.82 Security ● Processing of workpieces in synchronised processing. (Where the feed direc- tion is the same as the tool rotation direction). ● Operating the machine without using the appropriate safety equipment. Ensure that all safety devices have been installed properly.
-
Page 12: Declaration Of Conformity
Product designation CNC portal machine Make Hammer Model Type HNC 47.82 The following EC guidelines were applied 2006/42/EG 2014/30/EU This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine. Modifying or altering the machine without the express written agree- ment of the manufacturer shall render the warranty null and void. -
Page 13: Technology Data
HNC 47.82 Technology Data Technology Data All technical information is for the standard equipment without spindle and extrac- tion hood. Machine: Dimensions and Data Value weight Total length 1111 mm Total width 762 mm Total height 682 mm Weight approx. 81 kg Packaging incl. - Page 14 Technology Data Inner dimensions of the Data Value portal & other dimensions Clearance width 625 mm Clearance height 160 mm Table surface 1005 mm x 574 mm T grooves in the table 17.5mm x 7.5 mm for M8 Tool chucks (standard) Ø...
-
Page 15: Noise Emission
HNC 47.82 Technology Data Operation and storage Data Value conditions Operation/room temperature +10°C bis +40°C Relative max. humidity 60 % Warehouse temperature -10°C bis +50°C Dust extraction Data Value Diameter of the extraction connection 32 mm Air speed 20 m/s Volume flow (at 20 m/s) 60 m³/h... - Page 16 Technology Data CAUTION High noise emission due to blunt tools and incorrect rotation speed Permanent hearing damage − Use well sharpened tools and correct rotation speeds. − Ear protection must always be worn; such protection however, cannot be considered a substitute for correctly sharpened tools.
-
Page 17: Machine Assembly
Mains connection & main switch Portal with machine head Clamping of the router Connections Machine data plate A-6060 HALL in Tirol, KR-Felder-Straße 1 Austria, Tel. +43 (0) 5223 58500 Fax +43 (0) 5223 56130, info@hammer.at www.hammer.at TYPE: HNC 47.82 Nr.: 534-00x-xxx V:230.0... -
Page 18: Safety Devices
Machine assembly Safety devices ● The machine is equipped with an emergency stop button. This must be con- nected to the machine. See ‘Connection emergency stop’ on page 26 ● The use of an extraction protection hood is compulsory when using rotating tools. -
Page 19: Transport, Packaging And Storage
HNC 47.82 Transport, packaging and storage Transport, packaging and storage Safety instructions NOTICE Transport damage The machine can be damaged or destroyed if it is subjected to improper handling during transport. − Always move the machine with the utmost care and caution. -
Page 20: Transport
Transport, packaging and storage Transport Fig. 5: Packaging The machine is transported equipped with the transport locks. It is recommended to store the packaging and transport locks, once removed. If, due to any defects, the machine has to be returned to the manufacturer then the original packaging and transport locks should be used. -
Page 21: Packaging
HNC 47.82 Transport, packaging and storage Packaging If no agreement has been made with the supplier to take back the packaging materials, help to protect the environment by reusing the materials or separating them according to type and size for recycling. -
Page 22: Setup And Installation
Setup and installation Setup and installation Safety instructions WARNING Improper setup and installation Severe injuries and damage to property − Work may only be carried out by authorised, trained per- sonnel who are familiar with how to operate the machine and are in strict observance of all safety instructions. -
Page 23: Setup
HNC 47.82 Setup and installation Fig. 6: Transport locking device Pallet transport locking devices Machine transport locking devices The machine is attached to the pallet with 2 transport brackets. Tool: ●Screwdriver with star bit: T30 Remove the transport locking devices from the pallet. -
Page 24: Electrical Connection
It is prohibited to open the electrical box on the machine without the express authorization from the Hammer Service Department. Violating this stipulation renders any guarantee rights invalid. Before connecting the machine to the power supply, compare the information on the nameplate with those of the power supply. - Page 25 HNC 47.82 Setup and installation Fig. 8: Machine connections at the front PC-Port (25 Pin) Emergency stop Tool length measurement system 4th axis AUX-Port Fig. 9: Machine connections at the rear Main switch Mains connection Rotation speed control (max. 0.1 Volt)
-
Page 26: Software
Setup and installation Fix the cable to the guide on the machine head (using a cable tie or sim- ilar). Mains connection HF The HF spindle is premounted and connected to the machine. The frequency spindle inverter must be placed on a flat, stable surface and connected to the mains supply (230V). -
Page 27: Connection To External Software
HNC 47.82 Setup and installation 7.5.1 Connection to external software If another software than Eding CNC and as such a different controller is to be used, then the following parameters in the software must be set. Additional parameters: Chapter 4 ‘Technology Data’ on page 13 $&1... -
Page 28: Adjustments And Setting-Up
Adjustments and setting-up Adjustments and setting-up Safety instructions WARNING Improper adjustment and setup Serious physical injury or material damage. − Adjustment and setup may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and are in strict observance of all safety instructions. -
Page 29: Tighten The Router Motor In Place
HNC 47.82 Adjustments and setting-up Tighten the router motor in place Fig. 12: Tighten the router motor in place Fixation of the router motor Mains connection router motor (rear side) Guides of the extraction/cable Place the router motor in to the 43 mm collar and clamp using the nut (10-11 Nm). -
Page 30: Tighten The Router Tool In Place
In order to ensure that the machine can be worked with safely, the protective housing must be used. This housing must completely encompass the machine, on all four sides (length and width). HAMMER machine manufacturing recommends using MDF panels with a thickness of 19 mm. -
Page 31: Hf-Motor
HNC 47.82 Adjustments and setting-up 8.3.2 HF-Motor WARNING Collision danger and risk of cutting Severe injuries caused by rotating tools − Adjustments to the machine or changing the tools may only be done once the machine has stopped. − Beware of any possible collisions with stops and workpieces. -
Page 32: Router Motor Fm 1000
Adjustments and setting-up Tighten the router tool in Tool: place ●Spindle moulder tooling ●Spanner 22 mm Insert the collet chuck into the sleeve nut. Insert the router tool and move it until it reaches the stop in the tool socket. Then tighten the spindle with the respective spanner (22 mm). - Page 33 HNC 47.82 Adjustments and setting-up NOTICE Risk of damage to health from dust! The machine may only be used in combination with a functioning extraction system. Sparks Whilst working with the machine it could create sparks. ● Check before running for the first time, or after any significant changes that the air speed complies with the requirements.
-
Page 34: Operation
Operation Operation WARNING Insufficient preparation Severe injuries and damage to property − It is only permitted to switch on the machine if, for the work at hand, the required preconditions are fulfilled and any prelimi- nary work is completed. − Descriptions on how to adjust, fit and operate (see the corre- sponding chapters) must be read before switching on the machine. -
Page 35: Operation Of The Machine
HNC 47.82 Operation During operation ● When changing to another workpiece or if a malfunction occurs, first switch off the machine and then secure it against being switched on again. ● Do not switch off, circumvent or disable protective and safety devices during operation. -
Page 36: Process Accuracy
Operation Mark the upper edge of the of the workpiece in the Z direction. Starting the program and routing of the workpiece. CAUTION Caution! Flying pieces! Use appropriate clamping devices to fasten the workpieces to the machine table. Tip: Bridging for nesting applications When nesting is being carried out, it is recommended to leave material bridges between smaller components. -
Page 37: Tools
HNC 47.82 Operation 9.4.2 Tools The length, number of edges, cutting angle and diameter of the tool influence the working accuracy that is achievable. The tools differ greatly from manufacturer to manufacturer. Tip: Use sharp tools High accuracy can only be achieved with sharp tools. -
Page 38: Maintenance
Maintenance 10 Maintenance 10.1 Safety instructions WARNING Improper maintenance Severe injuries and damage to property − For this reason, this work may only be carried out by author- ised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions. ●... -
Page 39: Grease Trapezoidal Spindles
HNC 47.82 Maintenance 10.3 Grease trapezoidal spindles NOTICE Risk of material damage! Before beginning any maintenance work on the machine, switch it off and secure it against accidentally being switched on again. Maintenance work may only be carried out by qualified personnel. - Page 40 Maintenance X-axis Fig. 18: Tilt the machine up in the direction of the machine head Fig. 19: Lubrication of the X axis Trapezoidal spindle Carry out reference run. Switch the machine off and ensure that it cannot be switched on again. Tilt the machine on the side on which the machine head is situated.
- Page 41 HNC 47.82 Maintenance Z-axis Fig. 20: Remove the Z-axis cover Spindle holder Cover screws Cable guide Z-axis cover...
- Page 42 Maintenance Fig. 21: Lubricate Z-axis Z-axis Move the Z-axis into the highest position. Disconnect the machine from the power supply. Remove the router motor and extraction. Unscrew the spindle holder. Loosen both cover screws. Loosen both cable guides which are on top of the machine head and remove the Z-axis cover.
-
Page 43: Check/Replace The Drive Belt
HNC 47.82 Maintenance Lubricate the spindle using a paintbrush and grease. SHELL Gadus S3 V220C Move the Z-axis upwards on the drive wheel of the belt. Put everything back together in reverse order. 10.4 Check/replace the drive belt NOTICE Risk of material damage! Before beginning any maintenance work on the machine, switch it off and secure it against accidentally being switched on again. - Page 44 Maintenance To tighten the belt, move the motor with one hand away from the axis and then lock in place using the locking screws. Screw the cover back on. X-axis Fig. 23: Machine cover at the rear side Cover screws Wheels Belt tensioner Fig.
-
Page 45: Check Protective Equipment
Screw the cover back on and remove the clamps on the portal. 10.5 Check protective equipment Check the emergency stop Press the emergency stop whilst the machine is running. regularly The machine will stop automatically. In the event of a malfunction please contact Hammer service. -
Page 46: Faults
Faults 11 Faults 11.1 Safety instructions WARNING Risk of injury! Repairing faults incorrectly can result in personal injury or damage to the machine. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instruc- tions. - Page 47 HNC 47.82 Faults Fault Cause Repair Emergency stop is not connected Connect emergency stop to the to the machine machine Axis are not moving, but the step The drive belt is broken. Replace the drive belt motor is running ●...
-
Page 48: Disposal
Disposal 12 Disposal Should the machine be disposed of at the end of its operating life, all of the com- ponents need to be separated according to material class, to enable recycling or scrapping. The entire structure is made of steel and can therefore be easily sepa- rated. -
Page 49: Index
HNC 47.82 Index 13 Index Copyright......6 Declaration of Conformity....12 Disposal. - Page 51 Felder KG KR-Felder Straße 1 6060 Hall in Tirol +43 (0) 5223 / 5850 info@felder-group.com www.felder-group.com...
